TECHNICAL SPECIFICATION
RAW CACAO SILO
Capacity: 6 tones
CACAO ROASTER & ELEVATOR
-Continuous roaster
– Roaster belt is stainless steel
– Heated by electrical resistances
– Outer covers are stainless steel
-Outer covers are insulated
– Capacity:250 Kg/h
CACAO LIQUOR PRODUCTION LINE (KFM-450)
The KFM pre-grinder and ball-mill serves for grinding of cacao nibs into cacao liquor with optimal flow characteristics. Cacao liquor which is produced in KFM system can be used for chocolate production and cacao powder production. In pre-grinder cacao nibs are grinded to the fineness of 100 micron and this liquor is conveyed to ball-mill by a frequency controlled pump. Final product grinded by Ball-Mill mas fineness of 25-30 micron. Pre-grinder is fed by rotary-valve system and feeding speed is adjustable. The system is double jacketed and thermostatically controlled. Filter in front of the pump separates large particles.
Capacity: 400 Kg/hour
Pre-grinder motor: 30 Kw
Ball-Mill motor: 2×22 Kw
Pump motor: 3×0.75 Kw
Capacity: 450 kg/h
MASS STORAGE TANK (ST-4000)
This tank is used for storing produced chocolate.
It is water jacketed and the temperature is thermostatically controlled.
The tank has a volume of 4000 lt.
Inner, outer jacket and agitators are stainless steel.
Volume: 4000 lt
Mixer motor 3 Kw
Electric resistance: 2×4.5 Kw
ALKALIZATION CONCHE
– Used for alkalization of cacao liqueur
– Capacity 750 lt
– Heated by steam
– Steam pressure 4 bar
– Steam consumption 80 Kg/h
– Outer covers insulated
– Motor Power :15 Kw
CACAO BUTTER PRESS
-Number of pressing chambers 4
-Total loading capacity with product 40 Kg
-Number of pressings per hour 3
-Capacity per hour 120 Kg
-Main piston diameter 460 mm
-Pressing chamber diameter 352 mm
-Pressure on product 800 Kg/cm2
-Steam pressure 0.8-1.2 bar
-Steam consumption 20 Kg/h
-Including hydraulic unit
PRESS FAT TANK
Double jacketed stainless steel tank with volume of 1000 liters. The tank is rectangular in
shape. Inner and outer jacket are stainless steel.
The tank is heated by electrical resistances.
Electric power: 15 Kw
Volume:1000 lt
FEATURES
-One 1 ½ ” pump outlet
-One 1 ½ ” discharge outlet
-Water connections ½ ”
-Including electrical panel
CACAO POWDER PLANT
Cacao powder plant grinds broken cocoa cake into very fine cocoa powder.
Cacao cake with 10-12% fat content is broken and fed to line with capacity of max. 450-700Kg/h. Components of the line:
•Broken cakes are fed to pre-mill with screw conveyor and broken into 5-10mm pieces. Pre-mill motor: 7.5Kw
•Small cake pieces are fed to main mill via feeder. Main mill motor: 42Kw
•System includes three double jacketed cooling towers that will be cooled with cold water. Powder is cooled with touching cold surfaces via moveable nuts inside cooling tower.
•Powder is separated from air via jet-filter and get ready for storage. Powder is put into bags via screw system.
•Weighting: Bags are put on the scale and closed by screw system. Weighting process starts quickly with Start and close to set weight(kg) slows down.
•For cooling 7-10̊ C cold water is needed required capacity is 120.000 kcal/h
COCOA CAKE CRUSHER
Cocoa cake crusher is used for crushing cocoa cake.
Motor: 4 Kw
COCOA POWDER PLANT
Cocoa powder plant grinds broken cocoa cake into very fine cocoa powder.
– System includes turbo-mill, three cooling towers, two cyclones and air blower.
– Two cooling towers are used to cool cocoa powder
– Third cooling tower is used for re-cooling air in the system
– Cooling towers are stainless steel and double jacketed
– Cooling water should be supplied from chiller or external cooling tower
– Cooling water should be 10°C
– Cyclones are used for separation of powder from air
– Screw conveyor is used for discharging cocoa powder
– Turbo mill motor: 15 Kw
– Blower motor: 7.5 Kw
– Cooling tower motor: 3×2.2 Kw
– Output: 35-45 micron (depending on fineness of cocoa cake)
– Capacity: 500-600 Kg/hour (depending on fat content & end product fineness)
CHILLER (C-50)
This chiller is used for cold water source
Water temperature: 10-15°C
Cooling capacity: 50.000 Kcal/hour
Water Tank : 1000Lt (insulated )
Refrigerant : R404A
Condenser : Air cooled condenser
